Garageneering A Dust Collection System: Part 3: Blast Gates

I love the word “blast gates“. I sense NSA snoops adding my name to a dossier every time I type it. Blast gate, blast gate, blast gate. Russian collusion to make deplorable blast gates!  Testing testing testing one two three. Blllllaaaaasssssttttt ggggaaaatttteee!

Oh that felt good!

[Note: Also something went wonky with my GIMP resize batch process. Some images may be a bit small. If so… um… suck it up. Also if this post never goes live it’s because the NSA has extradited me somewhere scary; like Guantanamo or Detroit.]

Step one to building awesome blast gates is to show proper respect for Betsy, my beloved stove. Get the pot simmering and heat the place or you won’t get far:

The first fabrication step is to rip 1/4″ plywood the right width on the table saw and then cut to length on the radial arm saw… which creates enough dust to motivate you to finish the damn project. (In summer sawdust is less of a problem because I can open the garage door.)

Each gate has an outside upper, outside lower, and an inside “gate”. For people that are weird enough to care, here are some details; the upper and lower plywood bits need to be square (or rectangular if you wish) and large enough to exceed the 4″ hole with a generous margin on all sides. You don’t want to overestimate the strength of 1/4″ plywood. You also need room on two sides for a spacer between the upper and lower.

Got it? Hole for pipe, space for strength, and a little more width for spacers.

The gate needs to be about twice as long and the upper/lower parts. The gate will have one side with a hole and one side without a hole. Make the gate narrower to fit between the spacers.

The upper and lower will need holes suitable to slide a 4″ thinwall pipe into it. The gate needs a similar sized hole to let the sawdust through.

I bought the biggest hole saw I could find (4 1/8″). It was too small to accommodate the outer diameter of the 4″ inner diameter thinwall pipe. But it was close.

Initially, I used a rasp to make it work.

After the first gate was done I had proof of concept on my half assed “design” and wanted to gear up for production. After some bitching about the cost, I bought a cheap barrel sander for my drill press. That made sizing the upper and lower holes super easy. (No need to resize the gates.)

Best $5 I’ve spent since November when McDonalds was selling the McRib.

I very much preferred a hole saw. Using a handheld jigsaw for hacking out fifteen (!) perfect circles to make five gates would suck!

While I was making a mess, I lopped off pieces of 4″ pipe for the upper and lower using my bandsaw; thus filling the air with plastic particles… I was beginning to really pine for a complete dust extraction system. (A hacksaw would be just as good but I was cutting 10 pieces of pipe and feeling lazy.)

I made the pipe bits long enough to easily friction fit any other pipe component I might want. At the moment all I was using were end-caps but who knows what the future holds? I left a little extra length; just in case. I also made sure the cuts were nice and straight and used a utility knife to clean off any burrs from the cutting.

Here’s how it looks halfway though. The pipe fits through the hole (flush with the inner surface) and is cemented in place. Then two spacers are glued on. This is an unflattering photo… most of them went together nice and flush and prettier.

The spacers are wood and the upper/lowers are plywood, so I used Titebond. The wood/plywood bond is solid and easy.

A note about the spacers: I was using 1/4″ plywood and could have used a strip of 1/4″ plywood for the spacer too but the gap for the gate would be exactly the same as the thickness of the gate. Making wood things exactly is asking for trouble. To make it loose enough to function well, I used bits of wood that were slightly thicker than 1/4″. I don’t know if that was necessary, it’s just what I did.

The cap is PVC (?) and it’s fitted to plywood. For a multi-material bond I bought some crazy space goo called E6000. This is good shit! It was smelly and messy but makes a heck of a bond. I’m sure it’s banned in California and kills lab rats at 50 yards. I recommend it heartily but only if you’re cool with the dark arts of yucky chemicals. If you’re a dipshit who never wears protective gloves and sometimes forgets to vent areas, maybe stick with Titebond.

The E6000 label suggested coating the threads with petroleum jelly before replacing the cap. Brilliant! Worked slicker than snot. Why didn’t someone teach me that trick years ago?

Time for a break and a hot beverage.

Things got interesting because bourbon storage matters and I’d neglected this important task. The heat on the stovetop is on the far left of the stove. It’s hot enough to boil water. The far right is pretty chill… but not chill enough. I spaced out and left my bourbon there where it was moderately warm. That was a bad idea. Alcohol vaporizes at low temperature and there was pressure under that cork. Luckily I didn’t let it go too far and launch the cork into the ceiling.

After popping the cork I took a huge whiff and inadvertently sent a snoot of vaporized bourbon straight to my brain. Oh damn was it good! It’s what flowers in heaven smell like! I enjoyed a few minutes of yummy delicious happy fun time. Alas, I think I wasted a bunch of pricey delicious bourbon that escaped the bottle in vapor form. Oh well. No regrets and the cocoa (also with bourbon added) was good too.

After a suitable break to enjoy lunch and vaporized Kentucky heaven, I got back to work. The lower is exactly like the upper. E6000 for the PVC, Titebond (or any wood glue) for the spacers.

As I always do when messing with wood glue, I made a mess. Way heavy chemical E6000 which probably could scramble my DNA and make my left nut implode was no big deal. It just seems natural to me. Cleanly applying wood glue, which should be so easy a chimp can do it, eludes me. I’m always like that. Of course, I cleaned up all the mess so no harm no foul. Be careful that you don’t leave glue clogging up the slot for the gate.

My advice? Steal a roll of paper towels from the kitchen and use all you need.Another view:

Now for the gate. I ripped some scrap strips of 1/4″ plywood and put them on the top and bottom of the gate. The strips are there as a handle and to stop the gate precisely where the hole lines up.

On my first gate I made the strips as wide as the upper and lower… you can see about 3/4″ overhang on both sides. I thought this would look cool. It didn’t. Later I went back and sawed them flush. Much better.

I also theorize the strips make a bit of a seal on one side of the gate… there is some vacuum leakage based on the gap between the gate’s thickness and the spacers (which I made slightly over-thick so the gate would move freely).

It doesn’t seem to matter. This is a sawdust gate and not an oxygen scrubber on the space station.

After gluing strips on one side of the gate, insert the gate in the upper/lower and glue strips on the other side of the gate.

It’s cold out. Stay hydrated.

If your station is based on accepting 2 1/2″ shop vac hose, take an end cap, drill a 2 1/2″ hole in it and use E6000 to cement a receptacle  in place. My hose came from a couple of shop vac parts kits (basically a 7′ extension for a shop vac). The parts kit has a dizzying array of receptacles to fit any shop vac in creation. I found this tube-like doodad in the pile of pieces and it worked great.

This was my choice. I could’ve just glued this straight to the blast gate, but then I couldn’t re-arrange my stations if I change plans in the future.

Speaking of planning, I arranged my stations and taped them out so I could efficiently position Ts in my main sewer pipe.

I left the tape there on my shop floor. Anyone remember Les Nessman’s office?

Test run. Open:

Test run. Closed:

It worked!

All that was left to do was gear up from my a “proof of concept” gate to faster production for the rest. Why not drill all the uppers and lowers in a stack?

And glue things en masse?Aren’t they pretty?

And done!

I have only 3 stations which need 2 1/2″ shop vac hose so I only made 3 such adapters. The other 2 gates are a “spare” (which I capped) and one for my planer.

For my thickness planer I used an appropriate PVC fitting, the other half of the corrugated hose I hacked apart, and a PVC fitting that happens to fit the weirdly sized 3″ collector on my planer. One can fret about friction fits and “loose gates” but I’ve tested it and it catches 99.9% of the mess.
Now you’re done. Clean up all the scrap you can find because the stove is getting hungry and it’s cold out.

Stay warm y’all. Spring is gonna’ come sooner or later.

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The Ric Ocasek / Honda ST1100 Conundrum: Revisited

Several years ago I wrote the true story of the Ric Ocasek / Honda ST1100 conundrum:

Surprisingly, I got more comments on that post than on most of my stories, possibly because ST1100 owners are cooler than me and made sure to enjoy my cruiser misery?

At any rate, a few more comments have started trickling in. I don’t monitor such things but I wonder if I’ve resurfaced on a motorcycle forum somewhere… or a Ric Ocasek forum? Possibly the latter, which is making me wonder about squirrels and Abba and a unified theory of the universe.

I welcome all new readers, even if they immediately flee or get bored when I start talking about blood spots on a sawdust collector. Glad to hear from y’all.

A.C.

Posted in Sagas, The Ric Ocasek / Honda ST1100 Conundrum | 1 Comment

Garageneering A Dust Collection System: Part 2

I’m not the first guy to make a dust collection system and they’re not rocket science but I’m also building something totally foreign to me. I’ve never had access to a privately owned workshop that’s so awesome that it has a dust collection system. Is that a class thing? I sorta’ associate sawdust collection in some guy’s garage as a high end “hobbyists” instead of my usual dipshit mucking about with crap like trying to keep the chicken coop standing. I’m pretty excited to “level up” my shop. It feels like a well deserved luxury. Is it weird to think that way?

I have some exposure to dust collection in commercial workshops and factories. So building one based on my experience is like saying “I spent a week at the OSHA approved loading dock filling semi-trailers, I’m sure it’s similar to retrofit an old barn for loading my Dodge pickup.” I’ve limited experience to build on; which, now that I think of it, makes me as skilled as most politicians. Hopefully my project will work out better than the messes those freaks create.

First, I made a careful plan and accumulated every part I’d need.

Ha ha ha… I had you going didn’t I?

Like any redneck in an area with sparse hardware stores, I bought what I could find and threw it in a pile. The idea being it would spark the imagination with what was possible. Here’s my starting point, a pile of random parts:

Then I mounted 4″ thinwall sewer vent pipe to the wall. I cut a piece of my limited length of actual sawdust collector flex hose, and hooked it to the mounted pipe.

For those of you going ape about static, this means it’s grounded at least as far as the flexible hose location. I promise to extend it further.

I spent forever making sure the pipe was equally spaced from the wall and tabletop level. Given that nothing on my property is flat or level, it took longer than you’d think. Also, I’m going to eventually have to tear down that hideous half rotten paneling. I set it up so I can do so without having to trash the whole system.

Initial install was 10′ long. It dawned on me that an hour after the thing is done that wall would have all shorts of shit leaned against it. (Shops are like that.) So I expanded to about 15′ long… basically the whole wall. Might as well git ‘er done while the area is clear.

One other note, most people mount their pipework to the ceiling. I didn’t. I have mount points on the ceiling that matter to me. I’m forever hoisting this thing or that. Maybe it’s just me but I’m really into suspending weights when I work… it’s a thing that either comes from thinking “outside the box” or having no excess labor or help. I’d spend less time with pulleys and stuff if I’d bother to make friends who could help me move heavy stuff? Nah, fuck that. I’ll be friendless and use physics. That’s how I roll.

I put the pipe at waist level because the floor floods, the ceiling is cluttered, and the suction intake is also at waist level. I assume maximum efficiency if the sawdust isn’t lifted to the ceiling but just moved horizontally?

Once the pipe was mounted I started feeling pride in visible accomplishment. So, obviously, it was time to ignore my fancy new pipe and start messing with finicky little shit associated with the stations.

Stationary machine #1 –  Table saw: It was mounted to an old “table” with no sawdust vent (I just cut a plywood base back in 2018 and bolted it down). It seems like this saw was never designed for a sawdust collection system. (Notice that it’s a Ryobi on a Craftsman table. I mentioned my unique (?) mounting method in Ryostman? Craftoby?)

That’s about 3 months of sawdust accumulation. In a few years it would get out of control. Of course mice got in there too. Damn mice get into everything!

I had to move my drill press and get it back up and running. (It’s been collecting dust in a corner of the barn for years.) Then I treated myself to a 2″ hole saw. I was trying to stay on a shoestring budget but hole saws are pretty handy. (It’s good to have my drill press back though!)

After I cut a hole in the base, I added an adapter that fits a shop vac hose. These universal adapters are very handy but cost almost $8 each. Nickel and dime y’all! I cut it to the appropriate size on a bandsaw.

Since the tablesaw had a shop vac hose hanging out of the bottom, it was time to put a T in the pipe. I also put in other T’s. In this photo the T on the right is for my thickness planer.

Note: posts about the thickness planer and Roy Underhill are below:

You can just barely see the dust collector crammed into the corner behind the drill press (which also had mice in it… damn mice!).

Lesson learned, the pipe was good and solid to the wall but nothing kept it from rotating. I built a lame little cradle of 2″x 4″ too keep it from freely spinning. It’s a dumb solution but it works (so I guess it’s not too dumb).

At this point I had to stop building for a while. It got bitter cold and I couldn’t heat the shop sufficiently to get anything done. More to follow from after it gets slightly warmer. Stay tuned…

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Garageneering A Dust Collection System: Part 1a: The Slightly More Coherent Version

A few years ago I spent an afternoon ripping dimension lumber. My shop got so dusty the air was like fog. At some point “toughing it out” is dumb and bad for your health. (Also the dust was screwing up a fiberglass / epoxy project I was working on!)

I decided to do something. (Unlike politicians, when I say I’ll “do something” I actually do it.)

I’m a cheap cuss so I scoured Craigslist. I scored a dust collector that looks almost exactly like this:Below you’ll find a link to it on Amazon. Note: I don’t have that model, I have a older one of a brand I don’t recognize. However, in design and components they seem functionally identical. Both have 1HP motors and I can’t see what would be different about them. If both sawdust sucking machines are 1 HP and suck sawdust adequately what could be different; Fahrvergnügen, Corinthian leather, Martinizing?

I got it for roughly half the cost of buying new. Note: In retrospect (and rechecking my Amazon link) I think I got my Craigslist version for under a third the cost of a new one. I rock!

The only difference between my model (dated 1995) and the one on Amazon is that mine is a different color, a no name brand, and lacks wheels. (I could slap on $15 worth of wheels but so far it hasn’t been necessary. You don’t move a sawdust collector so much as route its function with hose.)

Also 1995 is 24 years ago unless you learned new math in American public school in which case it’s 14 years if you feel it ought to be. 🙂

Like all Craigslist purchases, acquiring it was interesting. After a bit of phone tag, I met some dude in a parking lot a day’s drive from my house. (I was traveling.) I know what you’re thinking when I say “some dude” but this guy was wearing a suit and tie. It was just before a city’s rush hour morning commute and we met in a bank parking lot that wasn’t his office and wasn’t yet open; just a mutually convenient highway exit. He was probably on his way to some corporate CEO gig while I was on my way to freeze my ass in the middle of nowhere.

We unloaded the dusty old collector from his Lexus and tossed it in my Dodge. (Who carries a sawdust collector in a Lexus?) I paid cash. I also reflected how the machine was changing position in the class structure. Destined to an uncertain future in the heart of redneck “frugality”; it left a heated Lexus and wound up stuffed it in a garbage bag and lying on a snowy truck bed.

I stuck up a conversation with Tie-boy (yes, I have biases… lots of people wear ties and he was probably a really nice guy. Also he probably though of me as Bearded Dumbass.) However, there’s a method to my madness, whenever I buy anything on Craigslist I talk to the seller enough to satisfy myself I’m not buying stolen shit. If I smell anything fishy, the deal’s off. I was thinking “who’d you get this collector from”? My initial impression being  he was selling Grandpa’s old shit. Maybe putting the proceeds towards payments on his McMansion, trophy wife, or the Lexus. (I’m terribly biased.)

After five minutes talking it was clear my impressions were wrong. He was quite knowledgeable. Likely he does higher end woodworking (as a hobby) that I could do if my life depended on it. I got the idea he had two separate and independent dust collectors serving a veritable army of expensive stationary woodworking machines. I think he was ditching this old one so he’d have a matched pair of collectors. I think a matched pair of any power equipment is pretty awesome!

It just goes to show you can’t judge the Tie-boy by his Lexus.

At home I was delighted to verify I hadn’t been screwed. It ran great. Also not too loud… which is delightful.

When you fire up a collector of this type the upper bag inflates. (The upper bag is a cyclone area, the dust goes into the lower bag.) The Jet model in the picture has a hanging rod that looks like an IV Bag holder. It keeps the bag in place when it’s deflated. Mine lacks that; probably never had it. I ran it for a while without any bag suspension (I doubt it matters) but just to be sure I eventually strung p-cord from the ceiling to the bag. It looks silly but works great.

The bag had another surprise. Someone had dripped a string of paint dots on the bag. This has no effect on the bag’s function. It’s hardly noticeable…

WAIT A MINUTE! Are those paint dots or blood?

I got out a lens and examined closely. I think they’re blood droplets! I’m not NCIS and I’m not going to send it to a lab and I honestly think “blood spatter analysis” is at best a crude guess (unlike the voodoo magic they imply on TV)… but I suspect my sawdust collector has seen things. (Either that or it’s just paint and I have an active imagination.) Think about it, this machine has spent nearly a quarter century servicing groups of stationary woodworking machines; all are capable of lopping off a few fingers in a nanosecond. Is it totally improbably that someone’s severed pinkie has bounced off this machine? Regardless, the machine works and it’s just a few drops, not something from a horror movie. (I kinda’ like the detail too. It gives it “character” and reminds me to be careful, which is a good thing.)

In case you’re wondering, Tie-boy had all ten. I think. I wasn’t specifically looking.

Back to mundane logistics, the collector is just part of the puzzle. For a while I used it with a single hose clamped to one machine at a time. What a PITA.

For any semblance of convenience, you need to route suction from the collector to all of your dust sources (i.e. your stationary wood cutting/finger lopping machines). Note: I’ve been purposely trying to learn hand tools too. One of the cool things about chisels and hand planes is that you make a lot less dust and a lot less noise. It’s vastly more peaceful. You can go Zen with a plane, but with a table saw you need your head in the game! I try to use hand tools as much as possible. Don’t laugh, it may be a dying art but hand tools are amazingly useful. Some of the time they’re almost as fast (or faster) than power equipment and often they’re more precise. (Hand tools can lop off a finger too, some things are always the same.)

Back at the ranch… I needed to route suction to all of my power tools. The obvious solution for is hose made for that purpose. Duh! In my case 4″ hose. It should look like this:

Here’s the amazon link. And no, I don’t have any cool hose like that .

The nearest place I could find suitable hose is 80 miles away. It was opaque (clear would be much better) and it was expensive. I bought one 10′ section. It worked OK but it just killed me to pay the high price. Even on Amazon you’re in the ballpark of $3 a foot. As you’ll see later, most of my system is based on 4″ thinwall sewer/vent pipe. I lost the receipt but I suspect pipe goes for a buck a foot or so. Roughly 2/3 less than special purpose clear hose.

Setting up a dust collector properly can nickel and dime you to death!

But wait, there’s more. In my case I have 4 machines that are dust makers; a table saw, a thickness planer, a radial arm saw, and a bandsaw. If I route to all four and turn on the suction, it won’t work. It’ll lack the power to clear the machine in use if simultaneously wasting 3/4 of its flow on three currently unused machines.

Enter the device with the best name ever; blast gates. A blast gate is an overly awesome sounding way to say “valve” for your suction hose. The blast gate on vacuum hose functions just like a gate valve on a water pipe. With the delightful twist that you don’t have to get uptight about sawdust. A leaky pipe is a big deal but a little dust leaking out of a fitting in your shop is completely irrelevant. That’s why I built my system to be mostly friction fit together. I’m good with PVC and pipe cementing but for dust I stuffed ’em together like Tinkertoys. That way I can pull it apart if (when!) something clogs. Also I can easily reconfigure if (when!) I decide I deserve (need!) another stationary power tool.

Some blast gates are plastic and look comically chintzy. The grossed me out on principle. Here’s what appears to be a medium quality aluminum model:

Here’s the Amazon link. (No, I don’t have any commercially made blast gates. See the pattern?)

Even if I was willing to spend the scratch, it pissed me off that I can’t buy one within 100 miles of my house. Even the place with the overpriced hose was out of gates. WTF! Everyone in the goddamn world has a table saw and all I wanted to do was “level up” to keep my lungs a bit safer and suddenly I’m shopping for exotic shit? In a world where I can buy 60 kinds of yogurt in any grocery store, how hard should it be to locally stock a few dust collection components? Also, get those damn kids off my lawn!

Lucky for me I’m an Adaptive Curmudgeon. It’s sawdust, not uranium. Also God and Al Gore gave us the internet. There are a million you-tube videos of how to fabricate all this crap. The videos are all made by people who are better woodworkers than me (a few of them may own a Lexus). I watched a couple to get the idea and subsequently made mine entirely as I saw fit.

So, aside from the 24 year old vac and one length of opaque hose, I built everything else from scratch or local sources. I used 1/4″ plywood, adhesive, sewer pipe, and a pile of shop vac accessories I found at the local hardware store. It wasn’t free but I estimate it was well under half the cost of buying new components. Also it doesn’t look too ugly and it seems to work perfectly.

This is the internet so pics or it didn’t happen. Stay tuned.

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Well That Happened

Somewhere in my pointy head a synapse or two misfired and yesterday (or was it today?) I published a post that was scrambled and had a pathetic math error. I suck!

After I jump-start my brain and going through a lengthy mental warm up period, I’ll repost. It may or may not be grammatically correct on the second round.

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Garageneering A Dust Collection System: Part 1

A few years back I spent an afternoon ripping dimension lumber. My shop got so dusty the air was like fog. At some point just “toughing it out” is dumb and bad for your health.

I decided it was time to do something. (Unlike politicians, when I say I’ll “do something” I actually do it and 99% of the time the something has a demonstrably positive useful outcome. This is why I feel empowered to mock politicians who equate speech with accomplishment. I invite everyone to join me in belittling the careers of people (of any political stripe) who “do something” until they “do” their favored topic right into the damn ground with “unintended” consequences. But I digress… )

I’m a cheap cuss so I scoured Craigslist. I scored a dust collector that looks almost exactly like this:Here’s a link to it on Amazon. (Note: I don’t have that model, I have a old knockoff. But it sure looks functionally the same.) I got it for roughly half the cost of buying new and I can’t see how a new one would be better. Based on visual inspection the only difference between my model (dated 1995) and the one on Amazon is that mine is a different color and lacks wheels. (I could slap on $15 worth of wheels but so far it hasn’t been necessary. You don’t move a sawdust collector so much as route its function with hose.)

Like all Craigslist purchases, acquiring it was interesting. After some phone tag, I met some dude in a parking lot in a town 250 miles from my house. (I was traveling.) I know what you’re thinking when I say “some dude” but this guy was wearing a suit and tie. It was in the middle of a city’s rush hour commute and we met in a bank parking lot that wasn’t his office and wasn’t yet open; it was just a mutually convenient highway exit. We unloaded a dusty old collector from his Lexus and tossed it in my Dodge. (Who carries a sawdust collector in a Lexus?) I paid cash. I stuck up a conversation with tie-boy thinking “who’d you get this collector from” but he was pretty knowledgeable about such s seen things. Either that or it’s just paint. Regardless, it works for me and it serves as a reminder to be careful in the shop. (Also it’s just a few drops, not something from a horror movie.)

In case you’re wondering, Tie-boy had all ten. I think. I wasn’t specifically looking.

Back to mundane logistics, the collector is just part of the puzzle. You need to route suction to your dust source(s) which is, almost always a machine(s). Note: one of the cool things about chisels and old school tools is that you make a lot less dust. (I try to use hand tools as much as possible. Once you get used to them, hand tools are amazingly useful.)

The obvious solution for routing suction is hose. In my case 4″ hose. It should look like this:

Here’s the amazon link. And no, I don’t have any cool hose like that .

The nearest place I could find hose like that is 80 miles away. It was opaque (I think clear would be better) and it was expensive. I bought one 10′ section and it just killed me to pay that much. Even on Amazon you’re talking the ballpark of 2′ a foot.

Setting up a dust collector can nickel and dime you to death!

But wait, there’s more. You can’t just route to each of your machines. In my case I have 4 machines that are dust makers; a table saw, a thickness planer, a radial arm saw, and a bandsaw. If I route to all four and turn on the suction, it won’t work. I have inadequate power to clear the machine in question and also waste 3/4 of the suction on the other (currently unused) machines.

Enter the device with the best name ever; blast gates. A blast gate is just a “valve” for your suction hose. A blast gate on a 4″ sawdust hose is pretty much the same thing as a gate valve on a 1/2″ PVC pipe. Except, you don’t have to get quite so uptight. A little dust leaking out of a fitting here or there is no big deal. In fact, I built all my system to just be friction fit together. No cementing pipes or permanently affixing Ts and bends… just stuff ’em together like Tinkertoys. That way you can pull it apart if something clogs (and I assume that will happen sooner or later) or to reconfigure when I decide I’ve been a good boy and deserve to get another stationary power tool.

Some blast gates are plastic and look comically chintzy. Here’s what appears to be a medium quality aluminum model:

Here’s the Amazon link. (No, I don’t have any commercially made blast gates. See the pattern?)

Even if I was willing to spend the scratch, it pissed me off that I can’t buy one within 100 miles of my house. I mean, everyone in the goddamn world has a table saw and all I wanted to do was “level up” to something that wouldn’t fill my lungs with dust. In a world where I can buy 60 kinds of yogurt how hard should it be to locally stock a few dust collection components?

Lucky for me I’m an Adaptive Curmudgeon. It’s sawdust, not uranium. And there are a million you-tube videos of how to fabricate all this crap; made by people who are better woodworkers than me (and probably own a Lexus).

So, aside from the 14 year old vac and one length of hose, I built everything else from plywood, adhesive, sewer pipe, and junk I found at the local hardware store. It wasn’t free but I estimate it was well under half the cost of buying new and it seems to work just fine.

This is the internet so pics or it didn’t happen. Stay tuned.

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An American Example Of Centrally Planned Economics

[Note: This post went off the rails. Blame cabin fever. I meant to bitch about modern life and “GET THOSE DAMN KIDS OFF MY LAWN”, etcetera. (Hey, why is “etcetera” not in my spell check? Am I spelling it wrong or is my spell check dumbed down? Hey, why is “dumbed” not in my spell check? A pox on my word-processor! Supercalifragilisticexpialidocious! Take that!)

Anyway, where was I? Oh yeah, I drifted into economic planning. Whoops! Just for the record (and the pedantic) the incandescent bulb I wanted is legal. Just because the local hardware store is poorly stocked and on the other side of a snowdrift I got in a spot where Amazon tried to boss me around. I know… first world problems.

Also folks tend to think “Centrally Planned Economy” is government only. Traditionally that’s the way of things (see: USSR, North Korea, Venezuela, etc…) but it doesn’t have to be a government thing. Perhaps, as things evolve Amazon might lead to something similar, or maybe Amazon and its cohorts will be something like an oligarchy? Also, “Centrally Planned” isn’t a new thing; Bronze Age Egypt and the Roman Empire under  Diocletian we’re both “planned”. (Both collapsed hard… but that’s a different topic.)]

The “Curmudgeonly blogging central command center” has an electric heater. It’s one of those 120 Volt / 1500 Watt deals that looks vaguely like a fireplace. The actual heating unit is about the size of a lunchbox and occupies maybe 10% of the volume of the object. The remaining 90% is decorative oak (veneer) “furniture” wrapped around a fake “hearth”. The “hearth” has translucent plastic “logs”. Within the “logs” two small dimmable lights and a rotating reflector make a flickering reddish glow. It looks something like a fire. It’s not the real thing, but I appreciate the attempt at a “cosy atmosphere”. It’s like tailfins on a 1950’s Buick. Pointless but pretty.

Several years ago the lights burned out. The bulbs were probably 5+ years old when they died. They’re functionally irrelevant so I ignored them. Last week, in the throes of cabin fever (which is hitting hard!) I sought to replace the bulbs.

What I extracted from the cabinet were two 40 watt “candelabra” bulbs. I can get them at the local store but the roads are sketchy and that’s why God made Amazon. On Amazon I found a zillion variants of such bulbs. The incandescent ones are still available (a pox on the EPA for fucking with lightbulbs!). Alas they’re generally sold in packs of a dozen bulbs or more. I’ll never use a dozen. All I wanted was two.  This was harder than it looks. Amazon is the great database in the sky and it knows damn well there’s no profit in mailing one tiny little cheapo bulb to a guy in the hinterland. I went around and around the search routines to no avail.

Then I clicked on an LED alternative. Yowza…. that set off an algorithm somewhere! Once I’d clicked on one LED alternative, their search routine snapped its pit bull jaws on my ass and wouldn’t let go. Searches that previously led to twelve packs of incandescent “candelabra” bulbs suddenly gave alternative results… all in LED form.

Fuck a duck; I hate being manipulated! However, I’m not going to fight all progress. Clearly the world, Amazon, the EPA, and probably the Pope are on the LED bandwagon. A 4o watt candelabra bulb ‘aint the hill I’m willing to die on. Also, I could buy a pair of LEDs for less than a dozen pack of incandescents that has ten bulbs I didn’t want. In fact, the LEDs were reasonably cheap. Cheap enough that I no longer gave a shit.

So I ordered 2 LEDs of the type the whole goddamn universe is desperately trying to shove up my ass.

They arrived (free shipping!) and they’re installed right now. They work fine. They have about the same light as what they replaced. Visually, the slightly more expensive LEDs are identical to the slightly cheaper incandescents.

Resistance is futile.

But wait… there’s more! LEDs, in their excessive packaging go out of their way to tell me all about how much more awesomely efficient they are. The old bulbs were 40 watt. 80 watt total for the appliance. The new bulbs are 3.6 watt. 7.2 watt total for the whole appliance.

The EPA helpfully digs up a formula that says I can run each bulb for 3 hours a day at an “average” of $0.11/KWh for 365 days at a cost of $0.43. You heard that right, 43 pennies a year. $0.86 for the whole appliance.

Suppose I was a Gaia killing troglodyte deplorable shithead who insisted on the  Neanderthal technology of an incandescent. In that case I’d spend 11x as much (40 watt/3.6 watt). That means $9.46 a year. From that point of view the LEDs are efficient enough to offset their purchase. The delta between the two is almost as large as a six pack of decent beer.

Maybe on year two the beer would be “free”? But not really!

What’s the waste product of an inefficient incandescent bulb? Heat!

What’s the appliance in which I’m installing these bulbs? A heater!

The heater is variable, it’s on a dial. If two bulbs of obsolete uncoolness are making waste heat it just means I’ll set the heater a smidge lower. I propose that “waste heat” from a heater component is just fine with me! It’ll go (with pretty decent efficiency) to the production of exactly what the appliance is meant for. At a practical scale there’s no drawback whatsoever to inefficient lighting in an electrical heat generating device.

The LED, in this application, is totally irrelevant.

But hey, what do I know? I’m just a redneck in flyover country. If some dude in DC wants to regulate my behavior and some other dweeb running Amazon’s search routine wants to maximize expense (they make their money selling shit!) then I’m just a speed bump bitching about progress. After all, reducing waste heat makes perfect sense on a chandelier in a summertime house of a Kennedy and that’s all that really matters. My cheap ass heater in the frozen hinterland is irrelevant. Right?

This is a tiny thing. Hardly matters at all. Unless of course the same dweebs start mucking about with our media, banking, consumer goods, or medicine… which they all do.

Fuck ’em. I’m an outlier. I can do math, I think about shit, and I’m a rebellious sort. We all should be on the lookout as other people “nudge” us “for our own good”! The person who knows best for you is… you.

As for me, I’m forever incorrigible in my habits. I have oil lamps and the same Amazon order included 3/4″ wicks. I’m sure the EPA (or some safety organization) shit their pants over that one. Next time I’ll see if I can order up whale oil and go old school.

Stand back y’all. I have oil lamps and I’m not afraid to use ’em!

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PredictIt Update (Followup)

I have no idea what’s going on. (Which is probably the case for most markets and most traders, but at least I’m clear about it.)

I felt a shudder in the creepy deadpool for SCOTUS (don’t blame me for the creepiness; the justices are the fruit loops that work until they die… they’re free citizens…. they can retire whenever they want). I made a small purchase and then something happened a few hours later. Not sure what.

I started with some shares in RBG for Dirtnap bought shortly after the broken ribs. I’d been sitting the fence on whether Thomas had the common sense to enjoy retirement and maybe go fishing. Then RBG showed up with broken bones and I bought in on her. So did everyone else. I missed the good pickins’ and locked in at $0.73. Oh well.

After that I judged the price was too high for a good ROI and slept thought the next few “revelations” (the “unexpected” cancer operation and the subsequent no show for work).

You can see the 90 day chart here:

The lines are the price. The bars are the volume (these are small markets). The chart (annoyingly) starts right after the broken ribs (in early November) so you can see RBG is the highest price but you can’t see the most leftward plateau start. The ribs plateau slowly drew back down as the press reported she was ripping phone books in half and one arming kettle bells. But then you can see another abrupt rise. That’s the “unexpected” cancer. Note the peak in activity. I’m pretty sure that’s not a lot of people getting excited that Thomas will retire.

The next peak in activity is in January. I assume it’s the “no show for work” situation. Again the price raises but after the initial panic it slowly dies down as the press reports that it’s totally normal and DON’T LOOK BEHIND THE CURTAIN.

After yesterday’s post it dawned on me that it was basically flat since the ribs and it’s hardly like the no show and cancer are not cumulative new information.

Put another way, if I was pleased with shares bought at $0.73 in November what’s the issue with shares at $0.75 two months later? So I dumped another six pack’s worth of cash and doubled my holdings.

Here’s a hourly report for today:

Before breakfast I bought into a dead market at $0.75 and was like “meh”. A couple hours later the activity (blue bars) shot up and someone dumped RBG and now I’m in the red. WTF? Was she seen jogging? What changed? Sometimes I wonder what’s going on in the world of people who have cable TV news.

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PredictIt Update

I like to examine how much I suck (or rule?) at prognostication. I’ve started to use PredictIt to detect if I’m for real or full of shit. This is the first update of 2019.

Win-shutdown: In December I made a minuscule (but good ROI%) on “will there be a shutdown”. I bid “NO” for a deadline of December 10th. (If the event resolves as a NO I’d get $1, if it resolves as YES I’d get $0. I can also buy in and out anytime before the resolution.)

There was no shutdown on December 10th. I win!

I bought 4 shares at “NO” at $0.62 and then a few weeks later I bought another 10 at “NO” for $0.72. I rode it all the way to $1. Profit wasn’t quite enough to buy a six pack.

After that I looked at the next “shutdown” market and stayed clear. Everyone went nuts and I couldn’t make head’s nor tails. Gotta know when to hold ’em and know when to fold ’em. Or in my case, I detected the complete absence of logic and predictability and stayed far away.

Lose-Trump Testify: I took a micro-bath (<$1) on “will Trump testify in 2018“. I bought 2 shares of “NO” but on December 18th it resolved to $0. I don’t recall seeing Trump swearing in at a court of law or a congressional setting but the arbitrator thinks it happened and I won’t disagree. Presumably there was some wiggle room involving maybe a written memo or something? I was bummed out because I felt like I called it right; I never saw Trump with his hand on a bible swearing in. But I’m sure “the ref” carefully defined things and made a call in accordance with the rules. (On a related note, when there’s an election and I don’t like the results, I refrain from running around the streets screaming and breaking things. That’s just how I roll.)

Win-Trump Jr. Charges: I had two shares of “NO” for “Will a federal charge against Donald Trump, Jr. be confirmed by year-end 2018?” Unsurprisingly, the market resolved to $1. I made more on this than I lost on the Trump testify market. Again, were talking such a small amount I can barely use my winnings to buy a couple postage stamps.

Win-Baby It’s Cold Outside: This next move was just as I’d planned but I bailed too soon. I bought some shares of “Will NASA find 2019’s global average temperature highest on record?” I bought “NO” at $0.52. (See a pattern here? I like to buy “NO”.) This one should be an easy steal deal because any record is by definition rare. Unfortunately, it’s not an unbiased event. I have doubts about NASA cooking the numbers on an aggregate planetary index.

I played this as a market about how people confuse “weather” and “planetary climate index”. I bought “NO” and planned to wait until it was cold and snowing in the northern hemisphere. Everyone who just burned their Whole Foods reusable shopping bag to stay warm in a blizzard would be thinking “NO” and I’d make bank. It was a very hot December so this was a gamble. When it turned cold, as it always does in January, I bailed out at $0.62 for a tiny but effortless profit.

Then the polar vortex killed every living being in Chicago and my backyard was so cold my nuts won’t thaw until March. Damn!

The price is now $0.71 for “NO”. Whoops! It’ll probably stay that profitable (for “NO”) until it’s August when everyone in the northern hemisphere is shocked to discover that summer is hot (maybe just before that I’ll buy some “YES”).

Oh well; I didn’t lose, I just missed the extra profit I could have squeezed from a huge storm.

Waiting But Confident-Ginsberg: I’m sitting on a handful of shares of “GINSBERG” for “Who will be the next justice to leave the Supreme Court?” I’m keeping those shares until resolution. They’re not for sale y’all!

I bought in at $0.73 after the nearly unkillable Mrs. Ginsberg broke three ribs. I wish I’d bought before the ribs but, as the Rolling Stones once said, you can’t always get what you want. Before, during, and after the rib event, the press was reporting on Mrs. Ginsberg like she was lifting weights in preparation for an MMA match.

A few weeks later Mrs. Ginsberg had “unexpected” cancer surgery. By “unexpected” I mean “totally expected but not reported to us peons”. The cancer was detected during the broken rib event. That means it was “expected” for every moment after that day. Nobody said jack squat for weeks. It’s almost like the crack investigative reporters in the press were too busy doing everything they could to not know about it. Of course, the press discussed her cancer surgery like it was an awesome way to spend an afternoon. In fact she was wrestling alligators and doing pull ups to the sound of crossfit training tapes.

After that, Ginsberg vanished. Last confirmed public sighting was around December 21st. Check your calendars folks, that’s seven and a half weeks without a single photo of her merely standing upright. There are text reports that she was mobile on February 4th but no photographic evidence to back it up. I’m suspicious of a press that says she’s chopping wood with an ax and climbing mountains but can’t dredge up a photo of a SCOTUS justice just standing. Oh yeah, there’s the fact that she hasn’t showed up at work (which is understandable, but not an indicator of good health.) She’s actually “voted” a few times and by “voted” I mean “someone somehow conferred her wishes”. How’d that happen? Was it through legitimate means like a notarized document or do they send an intern to do interpretive dance at the Oracle at Delphi? Given the press, how am I to know? More importantly how do you know?

Seriously, how do you know that Justice Ginsberg isn’t tits up in the flower garden? I’ve seen Trump’s Orange face and Pelosi sucking lemons at the SOTU speech. This is evidence that those two freaks are healthy. But Ginsberg never shows up to a republican President’s SOTU and (as I mentioned) seems to impossible to photograph. What’s a guy got to do? Setup trail cams in the Supreme Court Building? How does any American citizen know that Ginsberg, who’s a very important person, is still at the wheel?

Also, Ginsberg remains a ghost but the price is still only $0.75. WTF? How is that the correct risk analysis? Melania Trump was out of the spotlight a few weeks in 2018 and the press speculated all sorts of exciting things. Meanwhile, a Supreme Court Justice is MIA a month shy of her 86th birthday and there’s nothing to see here. Really? What’s she doing? Backpacking across Europe? Doing bong hits in Guam? Side gig as an Uber driver? It seems due diligence to show America a photo of our paid leadership standing and breathing at least once a week.

Sadly, there’s not a lot of profit to harvest at the ride from $0.75 to $1. At least I got a few shares. I reiterate my belief that the press will report she’s healthy and running marathons until she suddenly and unexpected died two weeks ago.

On a more personal note, I honor Mrs. Ginsberg’s resilience (which is incredible!). I sure as hell wont be working that hard when (if!) I reach that age. However, unless Nancy Pelosi can do a resurrection spell or Clarence Thomas is hit by a meteorite, Ruth Ginsberg is the next to go and that’s that. I’ll make a sawbuck when it happens. This is why I’m in a prediction market. Unicorns don’t exist but true believers do and I’m hoping to fleece the latter.

Uncertain but Trending Well-Vaginal Preference In Judges: I bought some shares of “YES” for “Will Trump’s next Supreme Court nominee be a woman?” A coin flip would be $0.50. I bought in at $0.52 and today it’s riding at $0.53. Honestly, that’s still basically coin flip numbers.

I don’t like the bet because in a fair world it wouldn’t matter. There’s no reason on God’s green earth that the quality of a judge should be based on whether they sit down or stand up while taking a piss. But bets are about what is, now what should be. We live in a time of madness. Replacing a female with a female will annoy the left (which identifies humans not based on the content of their character but on skin color and genitalia). Trump’s no dummy. He’ll try hard to pick someone that’ll force Nancy Pelosi to Vaginasplain to us how we should “believe all women” but burn a female Trump nominee at the stake. It is just too easy to put her on the horns of a dilemma. All he needs is one suitable female candidate. So I bought a few shares. It’s like making popcorn when a redneck says “hold my beer and watch this”.

Losing Ground-Recession: I bought some “YES” on “Trump 1st term recession?” because America’s economy (as with most nations) is a house of cards. I figured the roaring growth since 2016 can’t go on forever. Cycles happen. So far I’m waaaaaaay wrong. Trump’s economy is winning so hard I’ve lost a brutal $0.12 a share (that’s 12% of all possible value!).

I like having a nicely growing economy. This is a bet I’m delighted to lose.

That said, I’m holding it. I have until 2020 and a black swan could shit on us at any time. Side note, recession is two consecutive quarters with a negative annual growth rate. That means the shit has to hit the fan likely in 2019 just to give time for a followup bad quarter. Ah well, I’ve predicted 8 of the last 3 recessions. Maybe this is my own bias I’m detecting?

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Sawbuck For My Bucksaw

[Warning: this post takes a hard turn in the middle… it just happened. You have been warned.]

About a year ago I acquired an old bucksaw. I estimate it’s about 100 years old, though I can’t be sure. It has no particular value. (Old bucksaws aren’t rare and they’re functionally the same as a bow-saw which can be purchased new for $20 or less.). The one I had was rusted and unusable. Everyone hangs them on the wall as decoration.

I don’t roll that way.

I declared it worthy of restoration. After a few false starts where I over-analyzed the situation with saw-blades , I finally decided to punt: I swapped out an $11 replacement I got on Amazon. Voila, a saw that’s as good as new (if a bit heavy). Here’s the links:

Before:

After:

The thing with a bucksaw is you might as well have a sawbuck. Yep, those are two words that legitimately mean two different things. (They were parsimonious with their vocabulary back then.)

A sawbuck holds the wood so you can efficiently use your bucksaw. This is the sawbuck I built:

The design and assembly is dirt simple. Though I did get the idea from here. I don’t think you need to drop $20 on a set of “plans” (I didn’t) but if you’re going to build a sawbuck, go ahead and click over there. They did a good job with the instructions and deserve as many hits as I can send their way.

As you can see, I used pressure treated green wood. I think this was unwise. It might make it last longer but it also made it heavier. If I did it again I’d use regular kiln dried studs and try to protect it by slapping on a coat of whatever paint I’ve got lying around (every garage has a couple cans of old house paint). Then it would be lighter but still rot resistant. Definitely treat it with something or it’ll be toast in a year or two.

All you need is a handful of studs, cut to length (with an angle on one end). It’s not rocket surgery.

If you don’t over-tighten the bolts it folds very nicely. Cool eh?I tested it with my bucksaw and some cants from a sawmilling project. The saw chews though pole sized shit like it’s a light saber but the little stuff was half frozen and sloppy. Don’t do what I did. Don’t pile small stuff like this because it’s a hassle. The pieces shift to and fro and it binds the saw. I got the same effect when I tried my battery powered reciprocating saw (with a coarse blade I use for demolition). I’m sure a chainsaw would vaporize anything you put in the sawbuck, small diameter or not, but I’ve been having health issues and didn’t want to breathe two stroke chainsaw fumes in a cold garage. 

Of course the whole point was to fuel Betsy… my beloved stove. For heat (which is desperately needed) but also atmosphere… which is the soul of a good workshop.

My dog inspected the sawbuck and found it adequate. My dog is OPSEC with fur and hates cameras. There aren’t many photos of it.


After I got the fire going and took a photo with my dog, I thought long and hard. The last time I took an important photo of the dog was right here.

[Warning: if you don’t get dogs or don’t have one… just tune the fuck out right now. I’m serious. It’s OK to go now.]

It was right here… this place. Right in front of this very stove. Last year in late spring. I thought my dog was going to die. It seemed a certainty.

This month and indeed all of 2019 so far has been a bit rough, but the spring of 2018 was a whole different dimension of misfortune (and some poor planning on my part too!). The whole thing nearly killed me. There came a day when I was very ill and my dog, which is (in dog years) older than dirt, just couldn’t move. That was a hard cold morning. I wasn’t up to facing another death. Not that particular day. I would have been crushed.

It all led to right here, this very space, not a full year ago.

That same day was a moment of grace. My dog, which is a big deal to me, laid down to die… and didn’t.

There’s no other explanation. I was spared. Not the dog. Me. It was me that was spared.  The dog is ready to go. It’s never been afraid of anything.

Actually, that’s a misstatement. The dog, like any being, is afraid of things. For example, as a puppy it feared the UPS truck like you couldn’t imagine. But it’s almost constitutionally unwilling to let fear affect it in any way at all. When it was a ragamuffin puppy it was more than willing, eager even, to go to the mat against a 12′ tall, five ton truck that scared it to death. Why? To defend… me. Because it had to be done. Because the dog was born to protect and anything less would be unthinkable. No hesitation. How many of us can claim the same bravery? All dogs are good but I’ve grown a deep respect for Great Pyrenees. They aren’t particularly bright, they’re too huge for convenience, and they shed on everything… but the chest of a Great Pyrenees holds the heart of a dragon.

I spend a lot of effort trying to be as good and worthy as my dog.

Long story short, the dog ain’t in pain but it’s not going to live forever. I’m sure when the time comes, it’ll simply drift off. It’s not one for dramatics. It’ll got for a walk where I can’t follow and that’ll be it.

Anyway it didn’t happen then and it hasn’t happened yet. I’m lucky. I was spared a loss at a time when I couldn’t handle it. I never stopped being thankful.

With that one photo, the day turned on a dime. It was time to honor my good friend. I set down all my tools and made sure the dog had a place of honor by the fire. For me, I mixed up a cup of hot cocoa that had more bourbon than cocoa. For the best dog in the world, I put down a cool whip dish of melted snow and a treat.

I sat there with my dog all afternoon; moving only to keep the fire going and heat more warm drinks. I burned up and wasted most of that pile of scrap cants. I was very cold out. I can barely keep the shop warm enough to work. But right at the fire… just within arms reach… it was perfect.

I have a shitty old chair I keep for just these moments and it was a good time to use it. The dog likes the fire. We two sat by the fire and we rested. It’s not going to be much longer. The stove is going to last (it’s older than me). The saw isn’t going anywhere (it’s older than me and the dog and my truck all rolled up in one). But the dog’s clock is ticking. So I paid attention to it.

Last year I was given a reprieve. There won’t be a second one. I try to make sure to appreciate every moment. It’s hard to remember but for once I got the universe’s clue. I remembered. I didn’t get shit done all afternoon because I was petting my dog and doing nothing else. It was a good day. 

A.C.

P.S. In case you’re wondering the story is here: Part 1, Part 2, Part 3, Part 3.5, and Part 4. This is last year’s photo:

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