Another FedEx Truck Stuck In My Yard

It’s been snowing pretty hard but it’s not that big of a deal. Me and the tractor have been putting up a good fight. Also, it’s fuckin’ winter. What do you expect?

Today, I plowed the driveway and it was fairly navigable. Right on my tail came a FedEx dude in an overflow rented U-Haul.

The FedEx dude zoomed in exactly like a guy who’s never seen snow. Rather than menace him with my tractor and the snow bucket I parked well out of the way and sat there to let him do his thing.

Over the next few minutes, every decision he made baffled me. It was so bad it was almost art.

“That’s odd, why is he putting his tires there?”

Slide, spin.

“Oh, because he’s a fool.” I observed from my idling tractor. “Still, all he needs to do is gently roll it forward and…”

He cranked the wheels like he wanted to plow a furrow and floored it in a manner that made it clear he wasn’t responsible for vehicle maintenance budgets. Predictably, this dug a divot for his spinning rear tire. He kept it floored until he’d polished the divot’s surface like he was going to play hockey there.

“Has he never seen ice?” I wondered.

Then he rocked forward and back; which makes sense. Except he was doing it all wrong. He’d rock forward, which is good. But then he’d let the tire slide backward into the exact center of his divot… as if that was his goal. Then he’d rock backward, making progress just like he’d made going forward but specifically let it roll back to center. It’s like someone had heard of “rock the car back and forth” but had never seen it in real life.

His timing was way too slow. It was literally “retarded timing”. I amused myself thinking about retarded drivers having retarded timing.

But then I noticed his eyes. They were getting the wild panicked look of a man who’s about to do something impressively stupid. I couldn’t think of anything stupider than his current actions but lets face it, stupid panicked people are incredibly creative with their mayhem.

Time to diffuse the situation.

I drove up slow and steady; trying to smile and look unthreatening; which probably just terrifies people more. So now there’s a scary bearded redneck Gen X in his tractor trying to calm a spastic Millennial before the Millennial performs some unholy act that defies physics and sets a U-Haul on fire.

He obviously didn’t appreciate me “helping”, or rather he didn’t like needing help. Then again he wasn’t going anywhere and wasn’t showing any signs he would ever learn enough to figure it out. He’d done nothing right, tried nothing clever, and was clearly willing to drill to the center of the earth. I had to intervene.

“Woah there! Just relax! I’ll plow a nice clear path in front and behind. Then I’ll give you a nudge. It’ll be fine.” In retrospect I sounded like Foghorn Leghorn.

He looked like he’d freebased 30 Redbulls. I wasn’t sure if he’d just stomp on the gas and run into my slow tractor. I knew stomping on the gas wouldn’t do much but make him more stuck but I kept a careful eye on him just the same. Like I said, the guy just looked, acted, smelled, and radiated “I’m going to turn the minor annoyance of a spinning truck wheel into a world class cock up.”

I cleared out a generous area fore and aft… I tried to explain that all he needed to do was go straight and get into clear traction. In hindsight I think he might not have known what “fore and aft” meant? I also gave him a warning. “Be careful. You don’t want to damage your truck.”

That was pointless. He’d gladly set the truck on fire. It was a U-Haul. Fire would probably improve it. But also he just didn’t seem to have the “solve problems without making it worse” circuit in his brain.

I nudged with my tractor and with only the tiniest force the truck rolled out. I swear a Chihuahua could have pushed that truck out of its rut. Unfortunately, the driver felt this and gunned it while turning the wheel as hard as he could… two choices which were just about the dumbest things he could do. The truck’s rear broke loose because of course it did! His truck made a wild and quite impressive spin. It had to be 40 degrees! If he was in a parking lot of a bar at 3 am someone would have clapped.

Of course, he was now ten times more stuck. And still spinning.

What the fuck was this idiot doing with the endless spinning? If the truck is spinning at quarter throttle, only a blithering moron stomps on it full power as if it’s going to sprout wings. More and harder might be the name of a porn movie but it ain’t the solution to ice!

I tried a little more coaching. “Relax. You’re gonna’ get out. First get the rear wheels on sound traction. Then, worry about steering with the front wheels.”

The driver was kind and polite and obviously hard working. He was simply an awful driver. They aren’t mutually exclusive. Great employee in bad fit for a particular job. Seeing his driving I wouldn’t trust him with a golf cart. That doesn’t mean he was morally at fault or not trying his best. Maybe he needs a desk job? (A desk that’s not accompanied by one of those chairs with wheels… which he would probably roll out the window.)

Possibly he’d be a world class photocopy repairman? Short order cook? For all I know he might be an excellent concert pianist. But he should never live beyond the reach of mass transit.

What I’m saying is that some folks, no matter how dedicated and well meaning, are absolute fuckwits around machinery. This guy’s exposure to mechanical devices probably topped off at playing Minecraft.

He could improve. Ideally learning very slowly, with lots of training, and with less complex things. Maybe if a shock collar were used? Judiciously mind you, I’m not saying he was a bad guy that needed to be zapped a lot. Just that he was panicky like a hyped up housecat on crack and that’s not a good mind-state for full sized vehicles. A quick hit with a Taser wouldn’t have been the worst thing for someone totally losing their rationality.

The point is, this kid was maybe a good employee but he needed to practice with an electric can opener for a few years before he moved up to… I dunno’ maybe a lawn mower? Operating a delivery truck alone in a blizzard was so far out of his league it might as well be in Jupiter.

I hate to see that total lack of awareness. I operate motorcycles and chainsaws and wood splitters and tractors and miter saws. When I recognize a difficult situation I slow the fuck down. I start thinking very carefully about my next move. If I panicked like this guy I’d be missing an arm by lunch. A machine will gladly kick your ass and this guy had it coming!

Thank God I have a huge, flat, relatively level lawn and I’m more than happy to let someone tear it to bits spinning around in circles. I don’t know any environment so forgiving of such shenanigans.

Four or five times I cleared the snow around him. Four or five times I told him to roll gently forward or reverse… “just a few feet dude. Just roll a few feet. Only after you’ve got the truck moving turn it very gently. Like really gently.” Four or five times he nodded and did absolutely the opposite. (I know he spoke English.)

Each time I used the tractor to give a tiny nudge and the truck rolled free right away. It wasn’t stuck that bad. I wouldn’t have even needed the tractor if I were driving.

But every stinking time he got under way he turned the steering wheel like he had to pull a U-Turn in the next eight feet and simultaneously he stomped on the gas like Ricky Bobby doing NASCAR. This never worked because physics ain’t like that.

Every near release followed by failure just freaked him out more.

I prefer extracting a stuck vehicle with the minimum force and stress. Unfortunately, this dipshit wasn’t getting the point. Here’s where I should step back and assess the whole situation.

Let’s be charitable about it. Maybe that kid couldn’t get the point? All humans are equal in the eyes of God but that’s not an intellectual assessment. Some humans are dumber than a box of hammers and we know it. That’s just the way unfortunate genetics played out. I suck at languages and blues guitar. That doesn’t make me evil. This kid shouldn’t be responsible for a truck in the hinterland. Nothing wrong with that. He didn’t really want to strip mine my lawn with a set of tires… it’s just that he could do no other. I bear no ill will. Whatever that kid was put on earth to do, managing a truck isn’t it.

Since he was going to keep fucking up until his truck needed a helicopter extraction, it was up to me. I put the tractor snow bucket gently on the truck’s rear bumper and pushed. As always, his truck rolled free. In a nanosecond he stomped on the gas like spinning the rear wheels was sexually pleasing. At the same time he yanked his steering like he was paid by the broken tie rod end.

This time I kept in contact. Still pushing; very gently. Moving an inch at a time with judicious tractor power while the driver was desperately trying to get his truck stuck as hard and fast as possible.

I use machinery like I know what I’m doing. With a slow gentle crawl I pushed him like 20′ and I adjusted the angle as I went. While he spun and steered and faffed about I gradually shifted his truck until it was pointed where he wanted to go (thus negating his desire to steer like a monkey). That’s all it took.

He rolled away. Here’s the funny part. He never let off the gas!

He kept fishtailing all the way down my driveway like a Dukes of Hazzard scene but with a lot less driving skill. He never ever stopped spinning. Even though it clearly wasn’t necessary. I think he got confused and thought he was in deep mud, or on a sand dune, not a freshly plowed, flat, straight, dirt driveway.

In my tractor, I followed him to the road. (At a generous and cautious distance.)

My driveway is perpendicular to the road. Given he wasn’t going to let off the gas ever and that his only demonstrated steering inputs were straight (rarely) and dive off a cliff (constantly) I gave it 50/50 odds he’d blast full speed to the road, pull the wheel like it was a ripcord, and impale himself on my mailbox.

To my surprise me made a simple right hand turn without killing himself or anyone else. I was not surprised that he showed no sign of looking either left or right. He simply plunged onto the road. Because I live in the middle of nowhere, there weren’t any vehicles in the area for him to hit.

I breathed a sigh of relief when he was off my property. I made a little prayer that he gets another job before he kills someone at this one. I don’t know who that guy was or where he was from. He spoke clear English, was well dressed, and said he’d seen two (!) winters. (I tried to start a rapport with “First winter eh?”) I’m going to assume he had a legit license.

I don’t think I’ll see him again. My prayer notwithstanding, I’m not sure he’ll live out today’s blizzard.

Anyway, that’s my day. How was yours?

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Happy Workshop Photos

This morning I feel like posting random photos from my workshop. (If you’re interested in ordering a 3d printed sawhorse gadget or jig please go to https://adaptivecurmudgeon.com/sawhorses/.)


A “rig” in translucent blue:

The “rigs” have magnets. Screw up the polarity and many little parts that “want to come together as a sawhorse” turn into “misdirected  bits that repel the thing they most need”. (Why does that sound like an analogy for current society?)

I printed red and blue “magnet dispensers” to keep track of polarity. Also they help with handling the tiny 6mm x 2mm magnets. (The dispensers aren’t my design, I just downloaded it.) I don’t know if anyone cares about 3d printed magnet esoterica but here it is:

I accidentally put reverse polarity magnets into this piece. I discovered it when it absolutely refused to go together with the other pieces. Since then I’ve assembled every “rig” to prove I got it right.

In case you’re wondering, it’s impossible to pull the magnets out once they’re glued & inserted. I could have made an entire “reverse polarity” rig but I decided not to. It was worth “the loss” to just toss the single part rather than creating the possibility of warring of polarities in different object sets.

My dog wants to know why I’m making coffee in the workshop instead of the kitchen?

Percolated coffee really is the best possible coffee. I like my coffee maker but it can’t compare with a plain old percolator. Pay no attention to the Predator 212 clamped to the bench, that’s a topic for a different day.

House grouse. Don’t blame me, he’s the one that sucks at flying.

Finished projects en route to the Post Office. Ain’t that awesome! Some orders were larger and went in newly purchased (larger) boxes. Other smaller orders fit in recycled boxes. I had a plan to recycle everything into filament spool / refill boxes from Bambulab. I think those boxes are a pleasing size and they’re very well built. (I thought using the filament box to mail a finished project would also have a nice symmetry to it.) Alas, this project’s dimensions were determined by a 2″x4″ and it just didn’t happen that way.

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Blizzards And Bullshit

Yesterday I shipped all my “by Christmas” orders. I’m open to new orders. “By Christmas” orders are first come first served and it’s only December 9th. I think it would make it. Then again we’re talking about the USPS here and there’s a blizzard going on; so I could be wrong. “After Christmas is OK” orders are also very welcome. If you’re interested please go to https://adaptivecurmudgeon.com/sawhorses/.


Yesterday was so chill. How was I to know today would go “full apeshit”? One crazy thing after another has hit in rapid succession. In lieu of a logical progression I’ll just relate random things.

First story is just a follow-up. The grouse that ran full tilt into my house was delicious! Mrs. Curmudgeon baked it with some sort of citrus. Yum! It made my day!

“House based roadkill” is the exact opposite of the whiny woke Karen-world that hassles us so much. There’s a redneck out there that eats birds that fly into his house! The whole planet would be a happier, mellower, less uptight, place if we all could say “a gamebird pancaked into the window… lunchtime!” No handwringing. No bullshit. Just a resource thrown at me as if God decided I needed a chicken dinner.

I nicknamed Mrs. Curmudgeon’s recipe “house grouse”.


Second, I installed the snow bucket just minutes before a snowstorm hit. Win!

My tractor’s front bucket is super handy but I need to swap to my “snow bucket” to plow snow. I put that off as long as possible.

Last year I waited too long! The snow bucket froze down. I’d already removed the regular bucket and done the painstaking hassle of hooking up the snow bucket only to find out I’d pinned my tractor to the earth. It was a struggle akin to pulling Excalibur from the stone. (You’d think my tractor would just yank a frozen bucket off the ground. It can’t.)

I learned from that. This year I rolled up to my snow bucket and gently nudged it with my still installed regular bucket. Was it froze down? Yep. Dammit!

Since I’d left the regular bucket on I had persuasion! Without leaving the cab I nudged here and pushed there and lifted a smidge and otherwise used every axis of rotation and torque factor on slippery snow. The ice gave way after a couple minutes. With the regular bucket I flipped the snow bucket, then flipped it back. Boom!

After that swaping implements was no big deal. Last year’s multi-hour struggle became this year’s 10 minutes of tricky driving.

Not ten minutes after I’d swapped the skies opened up and dumped snow like heaven was pissed at humanity. I’d just barely swapped buckets in time.


Next strange (odd?) event? I bugged out of our kitchen to my workshop.

Here’s the story: Our house is a shambles and ignoring a decrepit kitchen floor and ceiling had gone about as far as it could go. (No regrets! My house may be a dump but that’s why I can afford the mortgage.) We’ve got a contractor who knows our situation. We’ve been begging him to deal with it. After ignoring us for months he showed up hammer in hand. Nice! He disassembled the floor and ceiling like a total boss!

Then he vanished.

That was five days ago (I suppose the weekend doesn’t count.) I get it. He had an emergency frozen pipe situation to handle. Plus the weather has been a pain to everyone. But our kitchen is stuck in limbo somewhere between inconvenient and unusable.

What’s worse, the coffee pot was unavailable!

To stay alive, I’ve been cooking coffee with my camping percolator. Percolators make the best damn coffee but reaching for the kitchen stove over construction debris was a hassle. On the other hand, “no coffee” is simply unthinkable!

Eventually I got too stressed out over the kitchen. I bugged out for my workshop. Betsy the stove was ready to serve (just as she’s been for longer than I’ve been alive). Today’s breakfast and coffee was cooked on an antique kitchen woodstove in my “cluttered but cozy” workshop. Inconvenient? Yes. Delicious? Absolutely. Appreciated? Deeply!

I’ll probably make dinner there tonight too. (Update: I did.)


I have another story about a stuck truck… but it’ll wait.

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I Made It!

My last post was about all hell breaking loose at my homestead. Life is never boring!

As a palate cleanser and ray of sunshine, I have positive news. In theory (and assuming I don’t break my 3d printer overnight) I expect to mail out every remaining order that specified “I need this by Christmas” on Monday. (Obviously I can’t send USPS on Sunday.) I’m well ahead of the “drop dead” Christmas shipping date.

Last week I already had sent a few “Christmas” orders. USPS tracking indicates a few of them have already arrived and the rest are well on their way. Yay!

None of this is a big deal to a professional outfit, but that’s not me. I’m a guy who talks to trees and has owned a 3d printer only one year. I think getting well ahead of the shipping schedule is pretty awesome.

Some of my orders were listed “if it’s after Christmas that’s OK”. (Thanks for that!) I’m already working on those orders. However, I’m still open to a few “by Christmas” orders. Also, a truckload of “no rush” orders would be groovy. If you’re interested please go to https://adaptivecurmudgeon.com/sawhorses/.

Any new “by Christmas” orders go to the front of the line. I’ll try to get them in the mail on time.

So there ya’ go. I’ve been joyously working my 3d printer like a rented mule and I have a big pile of filament that I’m glad to use. What more can a nerd want?

Merry Christmas y’all.

A.C.

P.S. In other “homestead news”, as soon as the kitchen is reassembled I’ll cook up a “luck grouse”! (My luck, not his.) The poor bugger flew into my window (didn’t break it) and it did him in. Who am I to turn down nature’s bounty? And yes, that means I hustled out into the snow to claim a prize the cats (who were circling like sharks) had in their sights. Will I outrun a cat through a snowdrift for a grouse dinner? Heck yeah! It also means the window is a better small game hunter than me. 🙂

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Homesteading Mayhem

[This post has nothing to do with 3d printing. You’re welcome to go to https://adaptivecurmudgeon.com/sawhorses/ and order something.]

Homesteading is chaotic. So much shit can go wrong. God has a sense of humor and makes it go wrong all at once.

While I was asleep, the furnace ran out of fuel. We’d let the woodstove die down. The firewood I’d hauled to the house ran out. The house was 57 degrees.

How was your morning?

Before I was fully awake, a contractor showed up. He’d been avoiding my inside work until the weather drove him indoors. The cold snap (that coincided with no house heat) was prime time for his arrival. Before I had my first sip of coffee I had three situations to handle.

Some days are like that.


I pointed at the ceiling. It had sagged so much it was comical. The contractor started attacking it with a hammer.

The dog was royally pissed off at this assault on our house. I locked her in a room and moved on to the next challenge.

For the furnace, I thought I’d utilize a 15 gallon jug of tractor fuel.

If you don’t know how fuel works there’s things you need to know. Semis, big pickups, and the occasional old Mercedes run on diesel. Diesel ain’t unleaded.

Truck diesel is “on road diesel”. It has road taxes added to the price.

“Off road diesel” is the same material dyed red to show it hasn’t had road taxes. It’s meant for, wait for it… things that don’t go on the road.

Rural folks use lots of shit that doesn’t go on the road. Think of tractors and logging equipment and bulldozers and such.

Older style house furnaces (called “oil furnaces”) use diesel too. This is different from more common “LP” furnaces which run off huge white propane tanks that look like Godzilla suppositories mounted in rural yards. You need special equipment to fill an LP tank. City houses have natural gas furnaces. Natural gas is delivered by pipelines that, like mass transit and light rail, cannot reach deep into the countryside.

My oil furnace has a 250 gallon tank which had run dry. Why? I’m an idiot.

Usually, I pay a tanker truck to deliver furnace fuel. Mrs. Curmudgeon made many calls to the delivery company. They weren’t delivering today. In fact their truck was in the shop, so maybe not this week. Life is like that.

This ain’t my first rodeo. I have an oil furnace specifically so I can buy off road diesel at the local gas station if needed . A furnace that uses the same shit that powers a John Deere can be fueled in any society that feeds itself.

I put my tractor fuel jug in the back of my truck. I drove it through the snow and across the lawn to the fuel port. I uncoiled the cheap plastic filler hose and… nothing.

Diesel comes in two kinds #2 (which can freeze) and #1 which costs a lot more. My hose was froze solid. Shit happesn.

As an adaptive Curmudgeon I didn’t despair. I wheeled the little fuel tank into my wood shop and fired up Betsy the woodstove. I her firebox with 2″x4″ end cuts and the dregs of pallets. Soon it was 60 degrees in the shop. The hose would thaw.

Meanwhile, I busily hauled ceiling tiles to the truck. They’ve got to go to the dump. Trucks are for dump runs.

Did I mention my kitchen floor is shit? The contractor was already pulling up the old floor. Good riddance. The floor was terrible when I moved in two decades ago and it’s complete shit now. The load of debris in my truck bed was growing.

I pushed and shoved to make squeeze the tractor fuel jug back on the truck but I managed. I drove back across the lawn, uncoiled the hose, and now the fuel flowed. It’s just gravity flow. I stood holding the safety nozzle and slowly freezing. Disappointingly, all I had was half a tank.

Something is better than nothing but I couldn’t start the furnace yet. I had to “bleed the line” to get it going again.

The house wasn’t yet freezing up and I was running out of daylight so I ignored the furnace and started up my tractor intending to bring a “quick load” of firewood to the house. Cutting firewood is very hard. A labor saving device I like is IBC totes. These are steel cages originally used to haul bladders of industrial liquids. I chuck the bladders (which held anything from food safe vegetable oil to truck paint) and use the tote “cage” to store / move firewood.

IBC totes can be lifted and moved with forklift forks. How awesome is that? I have a 3 point hitch “forks” implement. Ideally, I can back up to 1/3 cord of firewood and move it to the house in just a few minutes. It’s a huge labor saver.

Unfortunately, the forks I own are cheap. They bend like a politician’s morals. There’d been an ice storm and the tote slid off the bent & icy forks like a cartoon slapstick joke.

It’s a setback but no biggie. Firewood in a tipped over IBC is just like any other firewood. I’ll use it a little at a time. It’ll probably be gone by Christmas.

I had one last tote left. It special wood meant for Betsy. Antique kitchen stoves need different wood than house heating stoves . I used a chain to keep it on the bendy forks. I moved it to my workshop and unloaded. That’s my last IBC tote this year.

The house was still unheated but it was 55 degrees inside; I wasn’t out of time. The sun had set.

I put the fuel jug on my truck (which was overflowing with ceiling and floor detritus). I  strapped everything down so shit wouldn’t fly out of the truck bed and headed to town to buy off road diesel. Mrs. Curmudgeon had gotten off work and suggested we meet at town.

I was freezing. I’d been outdoors most of the day. A meager 14 gallons of off road diesel filled my little tank. Mrs. Curmudgeon arrived as I thawed in my heated cab. She was concerned with one of her car tires. I took one glance and made a diagnosis. “That tire is flatter than a pancake. You aren’t going anywhere on that.”

Mrs. Curmudgeon was distraught. She likes her car. I don’t blame her. But I’m only one man. Fixing a flat in the dark in sub zero temps sucks. Doing it while the clock is ticking on a cooling house is too much. You gotta’ pick your battles. I coaxed her into the truck and we abandoned her car.

Back home I drove the tractor to my woodshed and hurriedly filled the front bucket with firewood (wood that’s NOT in IBC totes). I drove to the house and handed it through to Mrs. Curmudgeon who bravely helped stack wood. Soon she had a fire in the woodstove. Awesome!

I stayed outside in the dark. I put the tractor’s bucket near my truck’s tailgate and tried to swap the heavy, full, off road, tank smoothly from one to the other. It wasn’t smooth and it fucked up my back. Ugh.

Back at the furnace’s filler port I got the gravity flow going again. It still was just a trickle so I lifted the bucket head high, jammed a wrench in the safety nozzle, and left it there. I delved into the basement and bled the furnace line like a pro. I could hear the diesel tricking into the 90% empty tank. At least the furnace was running. How long will <20 gallons last? Dunno’. When will the fuel company repair their truck? Dunno’. Everything else was a tomorrow problem.

I slept in a house with a running furnace and cheery woodstove. I was tired.

Epilogue: The next day my kid showed up and we enjoyed the pleasure of male privilege. We jacked up Mrs. Curmudgeon’s car in the icy parking lot, removed the tire, took it to be repaired, remounted it, and delivered the useable car to Mrs. Curmudgeon. Then, because we’re so damn privileged, we drove to the dump and yanked a half ton of building scrap out of the truck bed. I couldn’t help grabbing a few nail free wood scraps that I spied on the huge dump pile. Betsy loves kiln dried wood.

That was my day. How was yours?

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Rookie Mistake, No Harm No Foul

[If you know the details of 3d printing, you’ll instantly know where this story is going. I present it here for the entertainment of people who don’t already know.]


“There are three kinds of men. The one that learns by reading. The few who learn by observation. The rest of them have to pee on the electric fence for themselves.” – Will Rogers


One of the cool things about 3d printing is that you can make (within reason) anything. However, it’s not always apparent (especially to a rookie) why you shouldn’t make object X with material Y under conditions Z.

You don’t know what you don’t know.

A year ago, when I first bought my 3d printer, I bought enough filament to get started. You can buy filament on spools or refills (basically a little cardboard tube that looks like a TP tube). The refills slide onto spools that you already own. You save a few bucks when you buy a refill.

Being the cheap bastard I am, I bought just barely enough spools to get rolling. I used some spool mounted filament to print more spools for the refills I’d cheaply bought. What a neat concept! You can print stuff for your printer with the printer itself. That never gets old.

The spool I’d printed was made of the simplest and easiest to use filament; PLA. PLA is fine for many uses but it’s not great at handling high temperatures.

Eventually I stepped up to PETG. It’s a bit more annoying to work with but it’s stronger and tougher and resists higher temperatures. Unlike PLA it should be dried in a little filament “oven” before you use it. I limped along with desiccant and luck for a while, but in due time I saw the light and bought a filament dryer. (Dry filament makes a better finished print.) My drier has settings for whatever material you’re using. I can set it for PLA or PETG or TPU or any of several other materials.

Over time, I occasionally bought  filament on spools (particularly when refills in the color I want are sold out). Once they’re empty they’re perfect to hold the next refill. Thus, I never needed to print another “DIY” spool.

Monday, a box of filament came in. As usual I’d purchased mostly refills. I scooped up a refill of yellow PETG but the only spare spool I had was the old DIY one from last year. Any port in a storm. Into the dryer it went.

Did you notice where I messed up?

An hour later I saw this:

Whoops! Heating a spool made of PLA at PETG’s higher drying temperatures was unwise! In retrospect I can’t believe I did that. Luckily, I caught it in time and the filament looks undamaged. Whew. (The spool is toast but that’s no big deal.)

While I’d been faffing about with the dryer, my printer had been running. By chance it had used up a different spool. Thus, a factory empty spool was available. I remounted the refill on the commercial spool and all was well.

I can’t blame anyone but myself. The factory spool has its temperature range clearly displayed.

The PETG refill has its drying temperature clearly displayed too.

Chalk it up as a learning experience.

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Sawhorse Happy Fun Time!

It’s update time! I’m making prints on my 3d printer and selling them. My low tech ordering form is at https://adaptivecurmudgeon.com/sawhorses/.

I make jigs that help you build a sawhorse. The jig has all the angles you need for a simple sawhorse. It also has the lengths you need to cut embedded directly into the jig. It also has a handy hole to hang it on your shop wall (an idea that came from blog readers!). My idea was a physical object that holds all the information. It works.

I also make little model sawhorses. Lacking a word for such a thing, I called them “rigs“. They’ve got measurements embedded within each specific part. They go together magnetically. You can pull them apart and pop them back together. It’s a fun thing and it’s also my second phase of creating physical objects that hold the information to make a real thing.

I suppose technically what I call a “rig” is a scale model. They really are to scale. If you’re uptight about such things, the X-axis is on a different scale than Y & Z. (I had to do that to make a manageable sized model that was also wide enough to hold 6 x 2 mm magnets.)

Someone requested a special jig to trim the sawhorse feet. I made that too. I called them “fancy feet“. (It’s a goofy name, but I needed to name the file and that’s what I typed. The fancy feet jig is optional but it does spiff up your sawhorse.)

Everything comes in a variety of colors. I have a box with lots of different filaments. Thus, changing colors is just a matter of changing filament spools.

This video is what inspired me. (Also, it’s pretty cool to be able to whip up as many rockin’ sawhorses as you want for dirt cheap!) Please like & subscribe if you watch it. Those guys don’t even know I exist and I want them to have a good opinion of me. I plan on sending them a free jig once I get past the holiday season but that will take a few weeks yet.


I still have to do some “arts and crafts” work to finish the 3d prints. It’s not hard but it has to be done. Frankly I’m loving it!

My workshop is happily dedicated to the project. Here’s a random photo of my messy workshop.

The “rigs” require 22 (!) magnets each. I made 3d designs with “pockets” for little magnets and I glue them in the pockets. In case you’re wondering, it’s more or less impossible to remove the magnets once they’re glued in. (Don’t let kids and pets chew on it though. These things are for adults.)

Here’s a shot of two rigs I’ve just finished. The assembled one is translucent turquoise and the disassembled one is translucent blue.

In case you’re wondering; yes. Yes I do have superglue all over my fingers. (BTW: I haven’t yet had to use the “goof off” but it seemed wise to buy some.)

Also the best news of all. I just shipped my first order. I put a paper on top for privacy but that’s a legit shipping label under there! I also found out I screwed myself on postage. This is about the smallest order and I estimated $7 for that. It cost $7.71 and most of my orders are bigger. Oh well, that’s on me. Plus you gotta’ try to learn.


I know it sounds very sappy but shipping out that first package made really made my day! I created an idea entirely in my pointy little head. I went through a zillion iterations in Fusion 360 and then 3d printing one prototype after another. Then I finally got it right and sent it out and someone will enjoy it as a Christmas present.

I know it’s no big deal. I’m not building a spaceship or anything. But still, I did a thing. It feels like everyone has an excuse why they don’t do whatever they think they ought to do. I ignored all that and flat out did it. Yay! It feels super cool to take an idea all the way from “hmmm… would this work?” to “it works and I’m mailing the finished product today”. That satisfaction is earned even if a sawhorse jig is pretty simple.

I truly appreciate all the orders. Thanks. There’s room for more. I hope y’all have as much fun this Holiday season as I think I’ll have.

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A Shipment Of EVERYTHING

Christmas came early!

I freaked out that I wouldn’t be able to make enough jigs and rigs so I ordered a large (for me) shipment of 3d printing filament. I didn’t know how many things I’ll need to print so I just ordered more. Lots. Extra!

It arrived yesterday and I’m elated. It’s not just what I plan on printing, it’s that (within reason) I have the materials to print anything.

A box of filament spools, a pile of fresh dimension lumber, a stack of weldable steel. It’s not just stuff; it’s what one can make with it. The possibilities are only limited by my meager skills.

I spent more time than I planned just gazing at all that filament and thinking about what it might become. It has been a great holiday season!

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Sawhorse: Back In Control!

I didn’t plan my little “sawhorse launch” very well. My simple order form croaked and I had to go old-school. (Order at https://adaptivecurmudgeon.com/sawhorses/.)

Then, for a brief period of time, I was getting orders faster than I could scrounge the filament. I placed a huge order for more filament than I’ll ever need but there’s a delay in shipment. Then, to ease my fretting, I ordered a bit more filament on Amazon (which came sooner).

In the meantime, I started printing in different materials (colors) based on what I had in hand. That did a lot of good.

I also had a design issue. I thought it was perfect. Just turns out I’m “gentle with equipment”. Mrs. Curmudgeon is now my parts tester! I went through several design improvements (a couple burned well over 10 hours print time!). I finally hit on the solution and it’s proof that I’m a rookie. The solution is stupidly simple and very strong. It just took me a while to get to the place an experienced pro would’ve gone first. (I’ll put up details and photos in due time).

The upshot of this is that I’ve got the design nailed down, all the filament a guy could want, and the ability to ship however many prints I can jam out at 7 1/2 hours a pop. Ideally I can run the printer 24/7… in fact that’s the best way to use it!

Anyway, I just wanted y’all to know I’ve been having a blast. I was happily gluing tiny magnets in rigs today. It feels good organizing piles of “rig parts” into “shippable rigs”. In theory, my first real “out the door” shipment will hit USPS tomorrow. (I’ve got email addresses for most orders. When I ship yours I’ll mail tracking information.)

I’ve had more fun this “cyber Monday” than most years; probably because I was messing around with glue and magnets. Who doesn’t like a little “arts and crafts” break?

Happy post-Thanksgiving y’all!

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The Sawhorse “Adventure”

Y’all know I’m happiest sailing my tiny boat, running a dirtbike on remote trails, or any of a dozen stupid outdoor hobbies. But all those things are just means to an end. They boil down to seeking “adventure”.

Mostly by accident, I’ve been having an adventure right now. My simple idea of selling 3d printed sawhorse jigs has been an absolute hoot! Like all adventures, I’ve encountered a thousand details I didn’t predict. Like all adventures, I’ve dealt with them as best I can and that’s been “good enough” to keep the ball rolling. By now I’ve (more or less) got things under control; filament is present, more filament is arriving, and my printer is running damn near 24/7.

I’ve bumped into a delightful array of logistics SNAFUs and learned more about 3d modeling & design than I knew there was to learn. How awesome is that?

I plan to write all about it but it’s Thanksgiving weekend and I’ve allocated most of my time for kicking back in a comfy chair by the fire. Everyone needs a rest sometimes. (I get a break but my printer does not, it’s cranking away as I type.) In lieu of reasoned discussion, I’ll leave you with a video montage that starts with Jeremy Clarkson.


First came my oversimplified understanding of an idea:

Then the hubris that comes from not considering / knowing minor logistics / materials science details:

Then I fucked up:

But eventually I figured out some shit and got the requisite elation:

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